Been a little over a month and thought I'd provide an update.
I could not find any traces with any non-normal resistance. Although I had other projects, I kept coming back to this from time to time to test some more and made zero progress in determining if any traces were bad. Yet heating did temporarily resolve the issue, albeit only for a shorter amount of time now compared to a week before.
I then did something really dumb and I regret it -- but it was due to a growing lack of patience with this card, and with my mind consumed with other projects. I did the following but instead of in a controlled manner, did it all at once:
- Desoldered six chips in that area (I think previously I had done three) and resoldered them to the board with clean solder.
- Desoldered the two board connectors and resoldered them to the board with clean solder.
- Removed 3 capacitors in the area where I have been heating and replaced them with new capacitors.
The three capacitors (ceramic) were marked with "104" which means they should be 100nF. One of them was around 110nF and the other two were closer to 140nF. I would think that should be fine. But as I was holding one of them with a tweezer, it started falling apart (a chunk broke off). I did not think I was holding it that tight. Go figure. I replaced all three with new 100nF ceramic capacitors. These capacitors are sitting between Vcc and Gnd above each and every chip on the board.
I then gave the board yet another IPA bath, brushing, cleaning and installed the board back on the main video card.
Now it's been a few days and so far I haven't seen the issue. Going to keep an eye on it and see if the issue comes back. If it doesn't, that's where I regret making all three changes at the same time because if the problem stays solved, I won't know which one of the three fixed it.
If the issue comes back... well, after pulling my hair out, I might try replacing all the remaining 15 caps. And if that doesn't work, will probably desolder every chip and take another look at the naked board.