On one hand... no worries. I'm stoked about the ongoing progress with the PDS cards. But on the other hand... this branch in conversation has rendered the first page of this thread unreadable. Creating a new thread to discuss that would be beneficial to everyone, I strongly encourage you guys to do that to benefit your project.
To both @maceffects and @CC_333, these offers are MUCH appreciated. But rather than ship them and risk damage, what if we just started with measurements? If you have some digital calipers and are willing to spend some time getting measurements and photos of the case, that would be hugely helpful. I think that the exterior of the case would be the first priority for now. Basically all I can do right now is reference blurry photos, which are surprisingly far and few between. Here's a VERY rough first look at a model:
Things I'm looking for are total dimensions, dimensions of fillets around the edges, depth of grooves, width of grooves, distance between grooves, etc. Any information would be super helpful.