I saw a note from
@bigmessowires regarding how it didn't boot from the rebuilt pack until he had stuck it in the dock for a few minutes first. This actually is similar to behavior I initially saw with a rebuilt battery for my PowerBook 540c. In that case it was related to the PRAM battery. If it's dead or not charged, my 540c didn't want to boot from the battery. Once I replaced the PRAM battery, it worked fine after that. It's possible that putting the Duo into the Dock charged the PRAM battery enough for it to boot from the main battery subsequently?