Hmm, maybe it's a manifestation of the problem techknight was describing?
Try partitioning and formatting the SD card on a modern Mac in HFS Extended, and then go over to an older Mac and reformat (but not repartition) it in HFS Standard using Finder's format command.
I don't have the slightest clue if it would work (and probably won't because it needs drivers), but it's worth a try?
Also try to align the partition on the 1024 boundary manually. That might work.
Another thing is that the Plus (and presumably any SCSI upgraded 512k as well) needed an interleave of like 2:1 or 3:1, or something like that.
This is weird!
c