I've looked into this on the SE/30. In that case one would want a display approximately 7.25" X 5.25" or something a little larger and then to use less than the full display area. So, perhaps a 640 X 480 display and then build the circuitry to drive it so that only the center 512 X 384 pixels are used and the rest are black. This would give something close to the original dot pitch, but in color. A 10.4" display (.33mm pitch) might fit but may be a little too long (8.25") but would give about the right dot pitch, .33mm = ~77 dpi instead of 72 dpi.
The reason for using an oversize screen and then underusing it is that the rounded bezel is awkward. If one chooses a display which just fits in the opening, the bones of the display will show at the corners. The largest dimensions of the openings seem to be about 7.25" X 5.25" so a display should be at least that large to cover the full opening. But then some of the display will be covered by the plastic, so one will not be able to use the full resolution of the LCD. An 800 X 600 display could be chosen and then only the interior 640 X 480 region used, but then the dot pitch would be considerably smaller than on the original. I think using a 640 X 480 in a 9.4" or 10.4" size and only using the interior 512 X 384 would probably be the most pleasing solution.
Anyone know if the edge of the screen opening is all in one plane such that a flat panel will fit flush against the opening?
Such panels are available. However, if one looks at new prices (digikey.com, optrex brand LCD) they cost about $280!! You can buy an entire netbook with display for that. What the fark?
On the bright side, the datasheets for panels bought in this manner are readily available. The down side is that one must build what amounts to a custom video card to interface the Macintosh to the bare LCD panel. The interface isn't terribly complicated. If you can figure out how to get the Mac OS to load a frame buffer (video RAM) with the image, then getting from that memory to the LCD panel is not too complicated, in theory.
There are probably cheaper panels available in the surplus, used or auction markets, but then you run the risk of not being able to get datasheets for the panel. So, any panel you consider, the first step is to check for an available datasheet. There are panels available on Ebay from time to time, but usually in single quantities. The problem with that is that if one puts the effort in to engineer this thing, it would be nice to be able to build more than one.
The dream would be to find a lot of around 100 appropriately sized LCD panels on Ebay for a few hundred dollars...
This place purports to list all manner of surplus LCD panels:
http://www.surplustraders.net/a/0371.shtml
I am put off by the fact that no one lists prices and it's all "contact us and we'll talk". This is common in the surplus electronics market, but it makes it nearly impossible to figure out what typical pricing is when you're still in the feasibility stage. Plus, datasheets are often not available. At least they list model numbers so one can check for datasheets.