Time to dust off these cobwebs…
Well, I think I'm going to mod the back I/O panel to accommodate my Starmax board. And thankfully I've remembered the classic maxim: "measure twice; cut once" or "drill" in my case.
I went through with my micrometer to measure the holes in the metal chassis itself, then measure the gaps, thinking the gaps would be universal down to the extra 2 mini-DIN ports:
Then I thought, hey, I should actually measure the board I'm going to put in. Lo and behold, there's some variance
So I'll have to redraw my marks tonight, but I'm
glad I caught myself. Bought a 17/32" (13.5mm) HSS bit, so it should fall within spec by .5mm for the holes. I'll also widen the video port hole as well. I'd rather it stick out slightly than get caught.
I guess I should point out that the Starmax board, though mostly identical to the 4400 board, does not fit with the current mounting solution: the pegs don't align, most reasonably because the additional PS/2 ports push against both the chassis and the I/O shield just enough. I think the HD-15 output also presses against the video cutout. The solder points are further forward from the DB-15 contacts, so there might have been a small margin of error there as well.
I also will need to do some troubleshooting on the Starmax board, starting with a re-install of the Sonnet drivers (probably an older version,
as referenced here. I'm getting a boot crash as it tries to load the Sonnet extension, and although the instructions may be behind the last version of the drivers Sonnet wrote, it might not hurt to try just an older version first. I also thought about installing MacOS 9.
On my 4400, I was able to get the G3 Sonnet driver working on 7.6.1 as well, so once compgeke uploads his newly-acquired Starmax 7.6.1 CD image, I'll download that and give it a whirl.
I wonder if there are any MacOS drivers for the PS/2 ports on the Starmax CD as well. Or were they're intended just for CHRP spec to run Windows NT, OS/2, Solaris, or AIX? I did notice that one PS/2 port was more worn than the other. It would be great to have an actual two-button PS/2 mouse for my PC Compatibility card as well.