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Colour Classic AB / LCD upgrade project and more

ESM-NL

6502
Last december I bought a bunch of macs, including a Colour Classic in working state. I upgraded the RAM to 10Mb, put a BlueSCSI V2 Wifi in the machine with a flat cable extension that the SD card is right behind the back panel, I upgraded the VRAM and last februari I finally put in a Motorola 68882 25Mhz FPU. It runs System 7.1 in the dutch version.

Just a few weeks later when I want to start it up again, the machine wont start. No power on light, no short buzzing when putting the switch to “On“. Allthough the logic board was recapped, the analog board was not. Facing a analog board recap, I put it aside for a while.

Some weeks ago, an article appeared about a project for upgrading a Colour Classic to use an LCD screen by @pizzigri and @daanvdl . I contacted pizzigri and was able to sell a set for a regular Colour Classic. More about this can be found here:

Macintosh Color Classic Analog Board and LCD Replacement Kit!:

It's here: the Color Classic LCD Project is complete!:

The Color Classic LCD Project.:

This week the set arrived and I started working. Took out the analog board and the CRT (about the heaviest part of a Colour Classic), cleaned the frame some more than I did when I bought it.

First thing to do was testfitting the new LCD screen. It comes with an acrilic front plate that curved around the mounting bracket to mimic the original screen. I didn‘t notice it was a little too long, so on all 4 corners a little piece broke off. But after the final fitting, it was not visable on the outside. I recomment to connect the blue VGA-cable to the LCD screen first before mounting it to the front plate. Another thing I had to do was cutting of a little piece at the inside, otherwise the LCD screen wont fit properly. On the back of the LCD are buttons to adjust the screen. That can only be done with the case taken off.

The board itself comes without the PSU. I bought the recommend 'SilverStone SST-ST30SF v2' on Amazon for €64,- and it fits perfect with the bracket that comes with this set. I hand drilled the skrew holes in the bracket a little bit extra with a 4mm metal drill, because 3 of the 4 skrews wont reach the PSU. These skrews are short, I assume to prevent sticking in the PSU too far. The PSU bracket need to be skrewed to the locig board first and then skrew the PSU in place. For the bottom skrews you need a skrewdriver with an extension that can bend, otherise you can't reach these skrews. Only one cable is needed from the PSU (the widest one), I have bind the remaining cables together. Important: the PSU should be switched on (it is also mentioned on the board).

Next thing to do is connecting the power cables for the LCD screen and the microphone (see one of the photos for the right way of connecting). Both cables are part of the set, but were not connected. With these cables connected, the board can be shove in. The LCD power cable can be put in at the bottom side of the LCD screen, the microphone cable can be connected and the VGA cable can now be connected to the board.

On the back side of the new board are 3 holes for cables and 4 connectors. 2 standard molex connectors for running hard drives and 2 connectors for speakers. This board is prepared for stereo, so no need for a stereo mod. I recommend to put the right speaker cable through the little round hole. I noticed also the my Colour Classic has a speaker with a connector that not fit in the connector on the board. I need to replace the connector for a standard 2.54 spacing pin connector.

I want to put in a second speaker to have stereo sound. I am on the bid for a second speaker that have the right connector. Still it is recommend to buy 2 new speakers (between 4 to 16 ohm) to be sure to have identical ones on left and right side for proper stereo sound. So this speaker thing is still on pending.

Next thing to do is shove in the Colour Classic board and do a test startup. I connected a headset to have some sound. Startup works the same as with the original logic board. Put on the back side the switch to “On“ and press the power button on the keyboard. It need mentioning that a startup after some time being out of power, it can take time before the LCD screen turns on. Sometimes half way the startup, but it can happen even after startup. At a restart or a short time off, the screen turns on right away and the whole startup can be seen.

From the buttons on the front, only the sound buttons functioning properly. The brightness buttons do something in the control panel 'Screen' (on my Colour Classic called 'Scherm'): it moves the contrast setting. But both the brightness and the contrast setting in this control panel don‘t change anything on the LCD screen. The brightness and contrast settings can only be set with the buttons on the back of the LCD screen when the case is taken off. I don‘t see that as a problem, ones set, I barely change these setting.

Last thing to mention: the acrilic screen is sensitive for dust. Cleaning it must be done only with a cloth for camera lenses or a bellows. When the screen is on, dust is mostly not visable. It is also sensitive for scratches. But they are simply replaceble. You can find them on Amazon here: https://www.amazon.nl/Taiyeestar-Professional-Transparent-Exhibition-Painting/dp/B0BX5GY1CT/?th=1
Don‘t forget to make it fit. With a sharp knive you can make a cut and than just break it off over the cutted line.

This AB/LCD upgrade set is great. The benefits of this upgrade are:
- a modern logic board (no chance of leaking caps)
- 640x480 screen (was 512x384)
- stereo prepared
- the machine weights much less

This is part 1. In part 2, I discribe the conversion to a Colour Classic II.
 

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Thanks for the extensive build report!
Very nice to see. We have worked on technical solutions and improvements for months, which ultimately resulted in this kit. I am/we are very happy with it!

At the moment we are mainly concentrating on an even more improved screen mounting system, although in my opinion the current system is sufficient, we also find ease of installation important.

Regarding the control buttons of the LCD: The button board can be replaced by a replacement board developed by me which has the possibility to control both the Color Classic and the LCD screen from the outside. Send me @daanvdl or @pizzigri a message if you are interested!

I'm looking forward to the review of installing the kit into the Color Classic II!
 
Part 2 of the Colour Classic LCD upgrade: the upgrade to a Colour Classic II.

While I was waiting to receive the AB/LCD upgrade kit, I was able to lay my hands on an upgrade logic board. According to the number on this logic board (Apple 820-0368-A), it is an LC 550 logic board. It came with a 4Mb 72pins Simm installed (total 8Mb) as wel as a 512Kb VRAM Simm (total 768Kb).

The board arrived soon after the AB/LCD upgrade kit was installed and working succesfully. Before installing I needed to do some preparations. First I had to replace the System Enabler 401 in the system folder for System Enabler 403. I made a full copy of the BlueSCSI SD card and changed the system enablers with the help of BasiliskII.

I pulled out the CC logic board to pull the 25Mhz 68882 FPU of it for placing on the LC 550 board. After putting it on the LC 550 logic board I shoved it in the machine, together with the new made SD-card. I Needed to press the power button twice before the it turned on. After startup, I noticed the the screen settings could use some adjustments (maybe the outcomming video signal is not exactly the same as a CC locig board). So I shut down the machine to take the case of. Here started thing getting very strange. The power button did not do anything anymore. Checked the cables, replaced even the ADB-cable for another. Nothing! What is going on here?

I pulled out the LC 550 board. Nothing to notice. Mmm... I shove in the CC logic board and now the power button does his job: the machine starts up. That was a relieve. At least I did not screw up the new AB/LCD kit! But why would the LC 550 logic board not start up anymore. I pulled out the FPU and shoved the board back in the machine and yes, the power button worked again and the machine started up. Strange that an FPU can cause the problem, while it started up the first time. And I definitely want this FPU on this LC 550 board. I did some extra cleaning of the contact points, maybe that was the problem. I put the FPU on the LC 500 logic board ones again. Shoved the board back in and... yes! Power button worked and the machine started up. And the problem never appeared again.

Good, the board works. Let's see what the machine has to tell. The control panel Mac Identifier tells me it is a Performa 560, but let's make that Colour Classic II, including the icon. I did some testings with System Info from Norton Utilities where I put in the ratings from the CC+FPU, SE/30 and SE/30+47Mhz accelerator to compare with the current CCII+FPU. Surprisingly, the CCII+FPU is overall even faster the my SE/30 with 47Mhz accelerator. Also the screen ratings are fascinating: compared to the CRT from the original CC, it scores 3,54 with the bigger screen resolution of 640x480 (with monitor sets to 256 colors).

With 768k of VRAM, the color settings can by set to 32768 colors (thousands). And with the BlueSCSI V2 with wifi, internet is working, kind of...

This project is now almost finnished. A RAM upgrade is comming (72pins 32Mb SIMM) and I try to lay my hands on an extra speaker to have internal stereo. It is only for the speaker case, because I got recommended to replace both speakers to be sure the are the same. The new AB board is equipt for speakers of 4 to 16 Ohm. Maybe some day I can find a Colour Classic II front badge. But according to the ridiculously high prices they ask for it, I pass for this moment.

The last photo is just for fun: my Mac 512Ke besides my Colour Classic II. About 9 years of development is in between them.
 

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