Update time again:
Wiring harness pathways, plexi ducting and fan placement testing complete. [

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It's quite a tight fit down in there, as planned . . .
. . . the top row of components fo'ard the Flyback will soon be taking up residence in the doggie bag . . .
. . . gotta make room for the MacQuarium access hatch, the fan and the internal plexi cooling ductwork/spillway/roof . . .
. . . the PSU wound up about 3/8" farther back than I'd envisioned, despite the crowding effect . . .
. . . a dummy header for the yoke harness will be added where it doesn't belong . . .
. . . you can't have
everything. :-/
The sheet metal work is complete for now, I've got a bit of wobble room for the VidCad . . .
. . . plenty of clearance for the Power Harness on the other side . . .
. . . just gotta decide what to do about securing the VidCard's backplane plate . . .
. . . the Power Harness tucks very nicely underneath the Zip Drive, that was a slight concern . . .
. . . and here's POV shot from behind the three-sided plexi picture window.
Lots more to plan out and implement, but It should be up and running before too long and the remainder of the hack can be simmered on the back-burner for a bit. Research indicates that milling/grinding glass is hell on electrical tools and I don't want to try to do CRT chopping with pneumatics . . .
. . . next time that cheap-$#!^ Harbor Freight wet tile saw hits rock bottom sale prices and I've got some loose dinero . . . }
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Gratuitous Japanese Saw plug . . .
This appears to have become the definitive thread on the subject, so I'll edit in descriptions later . . .