The cells were purchased loose and untabbed, and I assembled it using a spot welder.Were they pre built or did you solder/weld the tabs yourself? Nice!
It’s well worth the effort, I’m getting 3-4 hours’ usage out of my rebuilt one. Running untethered increases the enjoyment of these old laptops significantly.I wish you were ~5,000 miles closer, because I have maybe a half dozen or so of these that could be rebuilt.
I have one that is recapped and works great. How rare are these?It's more than it opens the door for a load of projects. The 840av was planned for release with a bootable 7.1.2 in ROM, you could add this back in some day. You could also potentially do in computer ROM development with one of the new Quadra compatible ROMs.
Checking the date code, it is an Aug 1992, so not a release day machine, but interesting.
They're quite hard work - even recapping is fiddly. Take more care than usual. There is a lot of plastic near caps and hard to reach capacitors.
If you find a source of replacement DSPs, let me know before you order, I could probably do with one too. My dad's is battery bombed and it attacked the DSP a little.
In the late 90s Brits had a lower income; $1=£1 and keen memories of doing everything on a 1K ZX81 ;-) !I received another 540c today, purchased on eBay in its original box (unfortunately not in great condition). It came with some correspondence too, which I thought I’d share as it’s interesting.
The machine boots up and has a good LCD - but only has 12MB RAM, and no other upgrades. I feel like second hand machines in the UK usually don’t come with the kind of nice surprises that they might if they were purchased in the USA or Japan. Maybe the Brits are more frugal…
That’s good to know. I do want to fit an LCD backlight to my PB180, which is very dim.It can be caused by the CCFL backlight, but sometimes it's the LCD itself. One or more of the layers, I believe it's the backlight diffuser layer can go yellow, so sometimes replacing the backlight won't make an LCD much less yellow.
If you get an RGB LED backlight somehow, you could adjust the blue level of the LED to offset the yellow.It can be caused by the CCFL backlight, but sometimes it's the LCD itself. One or more of the layers, I believe it's the backlight diffuser layer can go yellow, so sometimes replacing the backlight won't make an LCD much less yellow.
I finally got around to testing my two 840AV boards, now cleaned up and recapped. I am using an adapter with an ATX supply, as the Quadra’s PSU is dead.I picked up an 840AV today, a non-runner (thanks to @Adriana). They also threw a second motherboard in with the deal, and some accessories.
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Both motherboards have had significant cap leakage, but the spare motherboard is in better shape:
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The cap damage isn’t too terrible:
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It cleans up like this with IPA:
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It’s an earlier board with a ROM SIMM:
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The board inside the case is a later one with a green PCB, and loaded with RAM and VRAM:
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It’s had a battery leak:
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The caps have done a tremendous and shocking amount of damage, I’m not sure I can save this one. Many of the fine pinned ASICs look like this:
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There’s also two SCSI hard drives and a 24x SCSI CD-ROM drive (must be a pull from a very late 604e machine?), condition unknown.
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I have a feeling its going to be a long road ahead, but I’m excited to get started. My plan is to try to get the brown motherboard working first as it’s definitely the one in better shape. I need to test the PSU as well.

Time to get that microscope!That's a typical 840AV failure mode, you've probably got more bad traces somewhere.
I use a dead 486 cpu. Cut away the leg at the root, round part with a cheap but very sharp wood chisel and carefully solder it on the broken pin location after filing it down to have a flat surface. A 486 has perfectly identical pins all the way to the 68040. Repaired a few over the years.Not impossible but definitely fiddly. I did this to a 68882 with a lead borrowed from a vintage metal cap. I suspect there are better sources for pins, though. Maybe SMD PGA pins exist?View attachment 72216
@croissantking - I may have a donor CPU you could use for this. Drop me a PM if you're considering a repair.I use a dead 486 cpu...