I've called around quite a bit and talked to a bunch of different people, all skeptical:
"Why are you doing this? MDDs are built for OSX, not OS9. And their PSUs are crap!"
"This is very complicated. You're probably going to ruin your logic board."
"I've never heard of this before."
But this can't be a hard process. It just shows how inside the box many people are. I guess it's because they do what they do to actually, you know, get paid by people. I'm just geeking around for fun.
The MDD/FW800 take apart guide I got from lists part numbers for every component in all three generations of the MDD/FW800 machines. Basically everything's interchangeable except the logic boards and the CPU cards. I could probably get a 133Mhz board and make my current CPU work, but since I'm going to all this trouble, I'm going to do it right and find a 167Mhz board from June 2003 and matching CPU. I'll need to upgrade my RAM with the new board.
Boards and CPUs are way cheaper than the machines themselves right now, and shipping is way less, so this definitely seems the way to go. Given the $40 I've got in it, I'm hoping to have the whole thing tied down for no more than $100. Not free, but given that it will be the exact machine (actually two machines) I wanted and that it includes a matching monitor, and I found it within a day of deciding, I can't complain.
Any thoughts on whether I should go with a single or dual 1.25Ghz chip? The logic board is the same. I know that OS9 won't get much benefit from the dual chip, but OSX will, won't it? What about heat? Will I have more heat to deal with with two chips?