yeah this is something i've mused about. at this point, most "recap" jobs are really "board repair" jobs.
chances are you'll be messing with broken pads, rotten traces, and possibly damaged surface mount components.
this is the type of (expensive) job that in most cases is only viable in very...
agree with @croissantking
when i encounter a drive with stiction like that I generally hook it up to a Zulu-Compatible SCSI emulator in Initiator mode, free the platter, and it starts imaging it right away.
then it goes into the scrap pile :)
you don't mention what the security looks like, or when it triggers. is this a boot message?
have you wiped the disk completely when installing other OS versions?
this is a rather vague issue and does not really prove anything. that sounds more like disk corruption to me.
there are no firmware...
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